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Modernizing the Welding Process with Manual Welding

Modernizing the Welding Process with Manual Welding

If you are an engineer by profession and work in mining, construction.

Of course, you will always involve machines, devices and heavy equipment in doing so.

Welding machines and welding software are one type of heavy machinery and equipment whose use is needed. The need for this welding device is applied to the process of forming any building frame so that the building can stand firmly.
In addition, the need for welding machines in various job applications is complex. Welding machine It is designed to be used effectively in practicing various welding modes.

In a large number of welding jobs, especially those involving pipe elements, there is a need for process automation. Such as work on the Roller, Flange and Tee connection methods. But at this time most of the operational processes are still by manual welding.

In welding work, sometimes the operational process does not run perfectly. There are times when during the welding process, things happen that are not desirable. Such as the occurrence of defects in the final result of welding.

It is known that a large number of defects are formed during the welding process (either at the beginning or at the end). Therefore, the importance of welding procedures for welders greatly affects the final result of welding. Welding process performed "per sector" cause defects to form, and it is necessary to prepare the workpiece before welding each joint.

Procedural compliance in the welding process can also increase labor intensity and reduce output levels. Therefore, it is used welding rotator, that just rotates the workpiece, and someone welds. Unfortunately, welding automation did not develop further in many industries. Due to the competition of very complex uses with automatic welding machines.

However, the capabilities of automatic welders are also very limited, so they also need a welder to adjust the operation mode during the welding process.

Changing the speed of the weld spatter movement during the welding process serves to form a heating level adjustment. In addition, the setting of increased metal penetration in the joint area can be adjusted as desired (for example, at the edge of the joint). As an alternative to changing the speed, you can change the welding current in the trajectory of a particular section.

This aims to adjust the parameters of the welding chamber. At this time Pulse Welding is utilized to reduce the thin section burn. However, it still maintains the required penetration depth.

 

 

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